How to make money on old tires. Business plan for processing tires into crumb rubber with calculations

A business plan for the production of crumb rubber from waste tires is important, at least in that the opening of such a business allows you to reduce the amount of waste that pollutes our planet. The fact is that tires consist of a rubber mixture, and their rotting takes quite a long time. And it is very important if tires are recycled. If they are put into further production, this will allow us to avoid such large-scale pollution of the planet, at least in some way. Moreover, recycling of used items is not yet well developed in Russia. So this could be beneficial.

Analysis of the market for the production of crumb rubber from car tires

IN this moment recycling rubber tires is not popular enough, so it’s worth paying attention to such a business. Although there is a need for crumb rubber - some new things are made from it, nevertheless, such a business is still only gaining momentum. There are not so many tire recycling enterprises.

The problem of recycling waste tires has not been solved. According to current data, from total number of used tires in Russia, tire processing machines process only 20% of the raw materials. Global stocks of tires that have become unusable amount to about 60-80 million tons. Every year these reserves increase by 10 million tons. Tire recycling plants that currently exist simply cannot cope with such a load.

Competitiveness assessment

In Russia, recycling of used materials is, in principle, not very developed.

Approximately 60% of tire processing in Russia is divided between 4 enterprises:

Volzhsky Regenerative Tire Repair Plant, which is located in the Volgograd region;
Chekhov Recycling Plant, which is located in the Moscow region;
The company "KCT-ecology", located in the Smolensk region;
Tire recycling plant No. 1 - it is located in the Vladimir region.

Many of existing enterprises offer car owners to pay for the disposal of old tires or offer recycling for free. In such situations, most car owners are in no way motivated to recycle their used tires.

Still, most tires in Russia are not recycled and cannot be repaired.

So, as we see, opening your own business for recycling old tires is quite relevant. In addition, if you pay a certain amount of money to those who bring tires, then there will always be tires at the factory.

Tire recycling as a business: registration of activities

When registering a business, you must choose the form of business organization. To do this, it is worth understanding where you will attract investment for your business.

If you have the resources to start a business, then you can. In this case, the costs of registering a business will be quite low - this is a state duty of 800 rubles for registering a business in tax office, buying your own stamp (no more than 1000 rubles) and that’s it. But keep in mind that in case of bankruptcy, an individual entrepreneur is liable with all his property.

If you don’t have money to start a business and you need investment or a loan, the ideal option would be. It is somewhat more difficult to open it than an individual entrepreneur, but in this case, you can attract third-party investments by selling shares of the enterprise. Registering an LLC will take a little longer. You will be offered services in registering an LLC, but remember that you can register an enterprise yourself.

What documents are needed to open?

To open an enterprise, documents on registration of an individual entrepreneur or LLC are required.

At the moment, a license for tire recycling is not required - it was canceled in 2012.

Choosing a location for a room for recycling old tires

The premises must comply with the following standards:

the location of such an enterprise should not be near residential buildings. The minimum permissible distance from residential buildings is 300 meters. It is best if such an enterprise is even further away from residential buildings - the industrial zone of the city may be the best option;
the area of the room must be at least 300 square meters;
there must be a water supply in the room and a sewerage system is required;
the presence of electricity is required in the room.

Such premises can be found either somewhere in an industrial zone, on the outskirts of the city, or rented from an existing plant. After all, many factory premises are currently empty.

Necessary equipment for processing tires into crumbs

The tire recycling line (plant) includes the following equipment:

device for cutting out the seat ring;
a machine that cuts the wheel into tape;
a device that cuts tapes into blanks;
the main abrasive unit is a machine for the production of crumb rubber;
vibrating sieve, which is used for rough cleaning;
magnetic separator (2 pcs);
air separator;
conveyors (3 pcs);
electrical shield;
vibrating sieve, which is used for fine cleaning;
seat ring squeezer.

Recruitment of personnel for a tire recycling plant

To work directly in production, 3-5 people will be required. Their qualifications are not required.
In addition, administrative personnel will be required: an accountant, a sales manager for crumb rubber, and a person who accepts old tires from the public.

Recruiting personnel is quite simple; for this purpose, an advertisement is posted on free portals - groups on social networks, bulletin boards.

Processing tires into crumbs: how is it done?

Let's consider the technology of processing tires into crumbs using the example of the operation of the lines “KPSh-300”, “KPSh-500”, “KPSh-1000”.

Sample financial plan

This business is quite profitable. Let's look at it in numbers.

Expenses

Preparation of documents for an enterprise – 150 thousand rubles.
Rent of production premises – 180 thousand rubles.
Repairs in production premises - 150 thousand rubles.
Fuel tanks – 80 thousand rubles.
Equipment for the production of crumb rubber – 1.5 million rubles.
Tools needed for production - 200 thousand rubles.

Total: 2,260,000 rubles

Monthly expenses

The salary of production workers is 70 thousand rubles.
Salary to office workers – 50 thousand rubles;
Electricity – 30 thousand rubles.
Transport costs – 150 thousand rubles.

Total: 300,000 rubles

Income

Income from the sale of steel cord production, as well as fuel oil and carbon per month is approximately 375,000 rubles.
Sale of crumb rubber: 17 rubles/kg.

When processing 1 ton of tires, approximately 700 kg of crumbs are obtained. One plant can process at least 3 tons of tires per day - accordingly, at least 2,100 kg of crumb rubber per day is produced for sale.

Total: monthly profit is 410,700 rubles.

Monthly revenue is 110,700 rubles.

The project's payback will be 21 months.

Removal, processing and disposal of waste from hazard classes 1 to 5

We work with all regions of Russia. Valid license. A complete set of closing documents. Individual approach to the client and flexible pricing policy.

Using this form, you can submit a request for services, request a commercial offer, or receive a free consultation from our specialists.

The need to recycle used tires arose due to the rapid increase in the number of cars in most developed countries. The number of used tires is growing every year, so the problem of their disposal has become acute for state authorities. Tire recycling equipment is not cheap.

Special plants and enterprises for their processing are being built. They solve the environmental and economic problem associated with the disposal of end-of-life car tires. This business, dealing with used tires, is already developing by leaps and bounds. First of all, this contributes to a large number of inexpensive raw materials.

A tire recycling plant is built near the place where the product obtained after processing is sold, namely: crumb rubber, saw, steel cord, heating oil. A tire recycling plant is a cost-effective solution to the problem. It is located at a place where raw materials accumulate or near a factory that produces waste materials. The main thing is that the tire recycling plant is located at a distance of more than 300 meters from residential buildings.

Special equipment for the production of crumb rubber is installed at the plant. To open a business in this area, investments are required, however, due to small quantity competitors and the demand for this raw material, all investments pay off in the near future.

Waste tire recycling equipment

Equipment for rubber processing is a reactor installation. It is installed in a specially designated open area.

The average tire shredding equipment has the following productivity:

2 tons of liquid fuel
1.5 tons of solid residue containing carbon
0.5 tons of steel cord
1 ton of gas

The volume of tires that must be shredded is 5 tons per day. Processed products serve as raw materials for many types of production. The reactor itself operates using gas, which it itself is capable of producing when processing waste tires. The installation is low maintenance and requires only two people per shift. To work on such an installation, employees of the enterprise must pass special training and study the features of the process.

Tire processing products include:

Rubber granulate and crumbs. Crumb rubber comes in different fractions: 0.1 - 0.45 mm.
Regenerate. Finely ground crumbs with improved quality. Dimensions: 0.6 - 10 mm.
Chips. Size 2 - 5 cm. Presented as pieces of tires along with metal cord.
Rubber plastic. Used in the manufacture of soft roofs.
Rubber floor Represented by polymer floor covering.
Bireplast. It is presented as a multi-layer waterproofing roll roofing material.
Reizol. It is represented by rubber plastic with an applied adhesive waterproof layer of rubber.
Fiber-reinforced concrete. A mixture of crumb rubber and two types of cord: textile and metal.

Rubber processing technologies

Rubber processing can be carried out in several ways. The choice of method ultimately determines appearance and demand for the resulting product. Within the scope of this paragraph, such a method as disposal in landfills will not be considered. Despite the fact that this option is the simplest, at the same time, the crumb production plant causes the least harm environment.

There are four main processing methods:

Crumb production - equipment for recycling tires into crumbs is considered the most rational, can process several tons of tires per year and brings a stable income to the owner. But the technology is not ideal; it has a significant number of disadvantages, such as the need to select raw materials with the same composition to standardize the properties of the final product.
Pyrolysis is the decomposition of tires under high temperature. This method is extremely inconvenient because during this process a huge amount of toxins are released into the atmosphere. Another obvious disadvantage of this disposal method is its economic disadvantage. Decomposition equipment is expensive and takes a long time to pay for itself.
Burning is the complete destruction of tires. The only benefit from such an action is the generation of energy, but such products do not perform very well as fuel. This is due to the fact that during combustion a large amount of soot is formed, which over time renders the equipment (furnaces) unusable. Since rubber contains sulfur, when using this disposal method, the substance enters the atmosphere and when interacting with water, sulfuric acid is formed.
Restoration is a process similar to recycling. This is the most promising and rational way. Thus, when making one new tire, approximately 30 liters of crude oil are consumed, but only 5 are needed to refurbish it.

Behind last years business in this area is gaining momentum, it is especially popular in European countries, since this is where society takes environmental protection most seriously.

Another clear advantage that this business is famous for is the purchase of inexpensive equipment for processing tires into crumbs. You can set up a recycling plant with your own hands in any room, even in your own garage.

Line for processing tires into crumbs

Tire recycling line produces crumb rubber for business, it is considered environmentally friendly due to the absence of emissions into the atmosphere or into the ground.

The line and all equipment must be made in accordance with the requirements of the Russian Federation, which were put forward for equipment of this type:

According to the level of noise emitted.
By the amount of harmful emissions.
According to life safety.
According to the safety of waste processing.

The entire line for processing tires into crumbs consists of sectors:

Preparatory, which includes 2 machines: 1 – for removing bead wire, 2 – scissors for cutting tires.
A crusher consisting of 1 – crushing chamber and 2 – return sifter.
Crushing rollers, which are two drums that rotate at different speeds towards each other.
A granulator that delivers the mixture from the hopper to the crushing zone.
Vibrating table of a magnetic selector for uniform distribution of the mixture under the influence of vibration.
Knife granulator, consisting of a body with knives, a shaft with knives, a mesh whose hole diameter is 4 mm.
Vibrating table in the form of an inclined rectangular structure.
Magnet for collecting small wire residues.
Textile separators for a high level of crumb cleaning from existing textiles.
Automatic packers filling bags with crumbs.

This is what the process of processing tires into crumbs looks like, serving as recyclable materials for further production. Organizing this recycling business is not difficult. This is due to the relative cheapness of the equipment and fast payback periods. Main mission of this business is to protect the environment.

Removal, processing and disposal of waste from hazard classes 1 to 5

We work with all regions of Russia. Valid license. A complete set of closing documents. Individual approach to the client and flexible pricing policy.

Using this form, you can submit a request for services, request a commercial offer, or receive a free consultation from our specialists.

It has long been known that worn-out tires that are out of service are a potential source of environmental pollution and environmental damage. Processing tires into crumbs at home is just as popular a method as the factory ones. Rubber waste from used tires is virtually non-biodegradable and takes hundreds of years to decompose.

It should be noted that this rubber waste is a flammable material, and if a huge number of tires catch fire, they can pose a threat of poisoning to everyone nearby, since rubber releases carcinogenic toxins when burned, such as benzopyrene. Storage in landfills leads to the proliferation of rodents and insects, which are sources dangerous infections. To avoid worsening ecological situation in Russia and abroad, proper disposal is required, namely waste recycling. Without constant recycling, an environmental crisis could occur very soon.

Recycling

Recycling is also beneficial in economically. From car tires you can get different kinds valuable recyclable materials, as well as produce a huge amount finished products. From waste rubber powder of a very fine fraction (about 0.2 mm) new car tires and rubber shoes are produced, this secondary resource popular in Russia and the CIS countries.

Powder from waste of larger fractions is used in the production of composite roofing materials, rubber-bitumen mastic, waterproofing materials, and rubber coatings. Scrap metal is obtained from metal cord, which is also found practical use entrepreneurs of Russia. Also, textiles and rubber are obtained from tires.

Recycling at home

Particularly active and advanced people have the opportunity to recycle rubber with their own hands. What is needed for this? Used tubes, tires, tires and a little ingenuity. Recycling tires into crumbs at home is quite a complex undertaking. In terms of their properties, tubes from old tires are more suitable. They are softer and more easily susceptible to external influences.

According to one scenario, the rubber should be cooled to a temperature of approximately -75°C. Agree, not everyone has such an opportunity. So let's use the traditional scenario:

Take your cameras
Remove all unnecessary elements from them
Cut them into thin strips
Chop these strips

The rubber shredder in this case is an ax or scissors.

Mechanical processing method

The most professional method. A production line is a sequence of installed working devices, through which the material becomes a finished product.

Processing into crumb rubber goes through three stages:

Preliminary preparation of tires. Initially, they are washed and cleared of impurities, after which they are transported by conveyor to the primary crushing unit, where they are ground by knife crushers to large pieces (30-50 mm).
At the second stage technological process Primary processed raw materials are fed using a belt conveyor into a hammer crusher, where they are crushed a second time to smaller sizes (10-20 mm). It is at this stage of processing that the metal and textile cord and bead wire are separated from the rubber. Textiles are separated by a special textile removal system, and metal is separated by a magnetic separator. The collected metal waste is then briquetted.
At the final stage, processing into crumbs is already carried out. An extruder is used as equipment for processing tires into crumbs, in which the rubber mass is ground into a fine powder.

At this stage of tire processing, additional cleaning of the crumbs from textiles and metal is also carried out using a gravity separator. After this, the crushed rubber crumb is divided into fractions and packaged in 20 kg polyethylene bags or big bags (soft containers) with a carrying capacity of up to 1000 kg.

Today there are a sufficient number of manufacturers of this equipment on the Russian market.

Chemical processing method With the chemical treatment method, car tires undergo pyrolysis. With this processing method, thermal decomposition of rubber into its component elements occurs. The tires are first crushed into a homogeneous mass and sent to the oven, where they decompose at a temperature of 500 - 800 °C. This procedure lasts 10 - 20 minutes. During the thermal decomposition of rubber, about 50% hydrogen and 26% methane are formed, as well as solid pyrolysis products, which are then used in cleaning Wastewater

at wastewater treatment plants in Russia. There is also an effective, but expensive physical and chemical method for processing tires into crumb rubber - cryogenic grinding of car tires. Rubber crushing is carried out in a special cooling chamber under extremely low temperatures

IN (up to - 120 °C). A refrigerant (liquid nitrogen) is supplied to this chamber, cooling it to ultra-low temperatures. Under strong cooling conditions, rubber acquires a glassy state. Crushing of rubber occurs when struck with a special hammer. After grinding, textiles and metal are removed from the rubber crumb. There are many mini-factories for processing tires. The business plan for recycling car tires is quite simple. To implement it, you will need modern equipment for processing car tires, equipment for warehouses, fuel tanks, tools and clothing for workers, as well as equipment installation costs. Registration of the enterprise and a license that will allow you to engage in this type of activity are required. To start this business you will need significant start-up capital.

Recycling dangerous species waste is very relevant for the Russian Federation. Every year, a huge amount of tons of garbage, in which waste of any class can be found, accumulates in an ordinary landfill or in a place that is not at all intended for its storage or disposal. Thus, the total number of tires that have reached the end of their life is approximately 1 million tons annually.

There are few processing enterprises, there is no centralized collection and recycling system, and by the end of the year, almost every region can boast of 50 tons of used rubber.

Market and competition analysis

In Russia, the bulk of used tires are not only not repaired, but also not recycled. On the territory of many Russian cities There is not even a specially designated place that could be used for temporary or permanent storage of this waste. Therefore, most worn-out tires simply end up on the side of a suburban road or in the area adjacent to it.

Analysis of the situation allows us to conclude that the problem will worsen in the future, because the number road transport is constantly growing, which in turn causes a significant increase in the amount of waste rubber.

To date, Russia has not yet created a coordinated tire recycling system. Many believe that the reason for this lies in the imperfection of existing legislation.

This business is a very promising investment, since in almost every region this market segment is free. But not every planned project is implemented, since a good, liquid European processing line is very expensive - more than 4 million rubles.

Production plan

Tire recycling largely depends on the following parameters:

its speed;
line efficiency (or energy consumption level);
quality of final products;
environmental safety of equipment.

Processing can be carried out under positive and negative temperature using one of the following grinding methods – explosion, abrasion, compression or cutting. For clarity, we can compare the classical mechanical method and technology that uses shock wave grinding of rubber.

The use of mechanical technology involves the sequential implementation of the following stages:

Cutting out the bead ring using a special machine.
Cutting a tire into several large pieces - no more than 10 square meters. cm.
Their further crushing to a fraction of 0.5-1 mm.
Cleaning from steel cord through the use of magnetic separation.
Grinding the crumbs to a specified size.

The explosion-circulation technology method implies that tires will be crushed using an explosion. Waste tires are placed in a closed ring system in which a circulating flow has previously been formed. In this case, free tension is first applied until the destruction of their peripheral layer occurs.

The equipment required for the process directly depends on the production option, the required quantity and type of raw materials produced. Thus, the final product can be crumb rubber, textile fiber, which can be reused for the manufacture of car tires, as well as metal cord. If you have enough finance, you can purchase one or another modification that will upgrade the existing equipment.

If there are good productive conditions, then The payback of the processing line occurs on average in 0.5-1 year. And when the net profit is sufficient high level, it will be possible to think about building an entire enterprise, the activities of which will be based on the production of not only raw materials, but also finished products. For example, tires are suitable for making fuel, fuels and lubricants, and from the crumbs you can make one or another rubber product.

It is not worth saving on equipment, since in this case the company may face low profitability. So, manufacturing process may be reduced by half due to long-term maintenance.

The next important step is selecting the necessary production premises. Size is a fundamental parameter for this type of business. In addition, there are a number of criteria on the basis of which you need to compare all available real options and choose the appropriate one. So, the production site must:

be sufficient to accommodate the equipment;
have warehouse and other auxiliary premises;
have a place for unloading and loading work;
assume the possibility of connecting to a power line;
have an established water supply system;
have convenient access;
be sufficiently remote from residential buildings (at least 300 meters).

A suitable location for such a business most likely needs to be looked for in a suburban industrial area. By the way, this will help you save a lot on rent.

You can clearly see the production technology in the following video:

Where to get the material?

Based on statistical data, we can safely say that over the next 10-15 years there should be no problems with raw materials.

Its main suppliers are a number of large and medium-sized enterprises, which have a large number of motor vehicles on their balance sheets: a carrier company, a car company, industrial production, vehicle fleet, tire center, solid waste landfill, etc. Used tires are accepted for recycling for a fee - from 1,500 to 5,000 rubles. for 1 ton. The cost is influenced by factors such as the type of tire, its availability, region, etc.

Financial plan

A rubber processing line, consisting of a guillotine for cutting truck tires, a loading belt conveyor, a system of primary grinding shredders, a transport fan, a crushing complex and other necessary components, will cost a businessman approximately 3-4 million rubles.

In addition, you will have to spend:

for scales - about 20 thousand rubles;
for a bag sewing machine – 10 thousand rubles;
for packaging containers – 20 thousand rubles;
to the delivery vehicle;
for setting up equipment - approximately 150 thousand rubles;
for oil, keys and other related products - about 30 thousand rubles;
for renting premises - about 180 thousand rubles. annually.

Operating expenses usually include:

salary to employees: 50 thousand rubles. (5 workers) and 60 thousand rubles. (3 specialists involved in the search for raw materials and sales of products);
payment utilities– 40 thousand rubles;
taxes and contributions - about 100 thousand rubles.

Organizational plan

With the start of the collection necessary documents it will become clear to the entrepreneur that the main organizational point is obtaining a license that allows you to process waste. For a solution this issue you need to contact the local administration and control authorities.

In addition, you need to register the company with the tax office. No less important institutions are the fire and sanitary services - they will also have to apply for a number of permits. And the last moment - signing a supply agreement electrical energy, which requires preliminary power calculation.

The entire process of opening an enterprise can be clearly seen in the following table:

No.	Stage name	Implementation period
1	Business plan development	January 2016
2	Completing the official registration procedure	February 2016
3	Obtaining a license for waste processing	March-June 2016
4	Finding suitable premises	June 2016
5	Purchase of a tire recycling line	July 2016
6	Searching for possible sales channels and signing contracts for the supply of raw materials	August 2016
7	Start of activity	August 2016

Sales channels

One of the options finished product is crumb rubber that can be used to make tiles and any other coating that contains this component in its composition.

Therefore, distribution channels need to be looked for among:

organizations whose activities are related to construction;
sports surface manufacturers;
factories involved in the production of road surfaces;
companies involved in servicing oil production enterprises.

A special direction for promoting the product is the administration of the city and regional level. Currently budgets different levels include a number of programs aimed at developing sports - and crumb rubber is often used in the construction of sports facilities.

Risk analysis

Full production cycle begins its implementation from the moment the raw materials were supplied, continues with the operation of the equipment, and ends with the sale of the finished product. In this case, the following risks may be observed:

Technological equipment malfunctioned. This risk can be minimized through stable maintenance of the line, increasing the qualification level of the employees servicing it, following recommendations for operating the line, and timely replacement of worn-out consumables.
Disruption related to the supply of raw materials. You can avoid unpleasant consequences by signing long-term contracts for the supply of raw materials. The construction of a tire collection system should be carried out in parallel with the search for a suitable line.
Stagnation of finished goods due to difficulties associated with sales. This risk can be minimized, for example, by a long-term fixed contract with a company that needs regular supplies of crumb rubber. In addition, it is worth trying to work out a distribution channel for it in a nearby region or establish long-term contact with the manufacturer of the relevant product. Another option is to participate in a tender for the supply of material for the construction of a sports facility or playground.
Damage to products during storage. Rubber crumbs do not require special storage conditions; all it needs is a polypropylene bag and a cold storage room. The only thing she is really afraid of is moisture.